Hydrogen Fuel Cell VTOL Aircraft on the Horizon

A Milestone Collaboration with AMSL Aero

At the heart of this revolution is AMSL Aero, an innovative Australian aerospace company with a bold mission to create safe, sustainable aircraft that not only reduce traffic congestion but also expand opportunities for where people can live and work. Their vision extends beyond aviation, aiming to improve lives by connecting communities and providing life-saving capabilities in emergency scenarios—all while playing a crucial role in decarbonising transport.

PowerCell Group is collaborating with AMSL Aero on a groundbreaking hydrogen fuel cell VTOL project. By integrating hydrogen fuel cell systems, these aircraft can achieve long-range capabilities while eliminating carbon emissions and minimising noise pollution. The implications of this technology extend far beyond individual flights. Hydrogen-powered VTOLs can transform logistics, create new economic opportunities for remote communities, and support global efforts to reduce reliance on fossil fuels.

We are conducting a comprehensive concept study aimed at defining the requirements for the hydrogen fuel cell system. Building on the insights gained from this initial phase, the plan is to advance to rigorous ground testing, followed by detailed flight testing to validate the system in actual operating conditions. Ultimately, the objective is to develop certified hydrogen fuel cell systems that meet the aviation industry’s demand.

Hydrogen-Electric VTOL

AMSL Aero’s hydrogen-electric VTOL is designed for high performance and sustainability, covering distances of up to 1,000 km at speeds of 300 km/h. Powered by hydrogen fuel cells, the aircraft offers a zero-emission alternative for urban and regional air travel. With a payload capacity of 500 kg, rapid 10-minute refuelling, and operating costs up to 70% lower than those of a helicopter, it combines efficiency with environmental benefits.

The Australian-designed aircraft incorporates advanced features such as a V-Tail for enhanced speed and safety, a wing-tilt mechanism to reduce drag, and a modular airframe for versatility in passenger, cargo, and aeromedical configurations. Outer wing pod power mounting enhances safety by separating passengers from critical systems, while its 65–70 decibel operation ensures minimal noise pollution, making it ideal for urban mobility.

“Hydrogen fuel cell technology adds a critical dimension to zero-emission aircraft, enabling higher payload at longer ranges as well as faster refuelling. By integrating this technology into our VTOL aircraft, we are pushing the boundaries of clean flight—delivering time efficient freight and passenger transport as well as emergency response. This will demonstrate that emission-free aircraft can be commercially viable with reduced environmental impact, bringing us one step closer to a new era of air travel.”

– Simon Coburn, Senior Project Engineer at AMSL Aero

Hydrogen Fuel Cells in VTOL Development

Hydrogen fuel cells are ideally suited for VTOL applications, offering a combination of lightweight design and high energy density that is crucial for flight. Unlike batteries, which can be heavy and limit range, hydrogen systems allow for extended flight times without compromising payload capacity. The only byproduct of the technology is water, aligning perfectly with the aviation industry’s sustainability goals.

Our hydrogen fuel cell systems deliver the reliability and energy density necessary for demanding aviation applications. By facilitating zero-emission operations without sacrificing range or performance, we are elevating the role of hydrogen in the decarbonisation of aviation. Together, we are establishing new standards for sustainable air travel.

“Our fuel cell solution with high energy density is ideally suited to tackle the challenges of climate-friendly aviation and assist in decarbonising the industry. Hydrogen-electric VTOLs offer impressive range, substantial payload capacity, and minimal emissions, all whilst ensuring low noise levels. PowerCell Group’s technology is already contributing to over 20 aviation projects worldwide, demonstrating the scalability and versatility of hydrogen solutions across the sector.”

– Ingegerd Bjerler, Business Manager Aviation at PowerCell Group

Pioneering Hydrogen Fuel Cell Solutions

Our commitment to sustainability and innovation is driving progress throughout the aviation industry. By developing lightweight, high-power fuel cell systems tailored for demanding applications such as aviation, the company is facilitating new opportunities for climate-friendly air travel.

With expertise spanning across marine, automotive, and off-grid sectors, PowerCell Group is a reliable partner for industries aiming to transition to zero-emission solutions. From concept studies to fully integrated systems, we provide a comprehensive range of services to assist customers in achieving their sustainability goals.

Discover how PowerCell Group can support your aviation projects with cutting-edge hydrogen fuel cell technology. Visit our Aviation segment page or Aviation Engineering Services to learn more about our solutions and ongoing projects.